GRANULAR AND SPREADABLE FRESH CHEESE PRODUCTION LINE

The line for the production of granular and spreadable fresh cheese
includes the following devices

  1. Vertical or horizontal coagulation vats
  2. Plate whey cooler
  3. Whey buffer tank
  4. Curd tubular cooler
  5. Whey draining belt
  6. Curd buffer tank
  7. Milling pump
  8. Scraped surface heat exchanger

Vertical or horizontal coagulation vats

  • Stirrer with a drive of a special design, providing gentle mixing of the curd without spraying the protein
  • Manhole with inductive opening sensor – possibility of partial whey draining
  • Heating jacket, covered with insulation and a protective jacket, is mounted on the vat’s jacket
  • Heating system. The special design of the stirrer and heating system provide even temperature distribution in the vat
  • Possibility of cooling the curd mass 
  • Temperature measurement in various parts of the vat
  • Cleaned in the CIP system

Plate whey cooler

  • Enables cooling of the whey subsequently used to cool the cheese curd in the vat (whey recycled to the vat in the technological process)
  • Serves to cool the whey before the storage
  • After draining of the whey from the vat, it is fed to the plate cooler and into the buffer tank. With the help of the pump it is returned to the vat or directed to the storage tank

Tubular curd cooler

  • The cheese curd with the whey is directed to the cooler where it is cooled to a certain temperature. The cooled curd is transported to the whey draining belt
  • Built on the principle of „pipe in a pipe” provides effective cooling of the curd
  • The purpose of cooling is to retain the right amount of water inside the curd and to prevent grain from binding during whey draining

Whey draining belt

  • A special solution of the curd feeding system onto the belt ensures an even layer of curd placed between the drum and the draining belt
  • Automatic pressure control system provides even draining of the whey from the curd
  • Properly fitted clamping force does not change the structure of the curd
  • Placing the whey draining belt rotatably on the leg increases its functionality and enables feeding the product to several devices
  • Separation of the curd at the outlet of the draining belt gives the opportunity to increase the range of products (granular, spreadable fresh cheese with or without additives)

Curd buffer tank

  • Insulated tank, with stirrer and cooling jacket, made of stainless steel
  • The tank is installed between the whey draining belt and the packaging machine
  • The task of the tank is buffering the curd before milling and feeding the product to the packaging machine, mixing the curd with additives

Scraped surface heat exchanger

  • The device is intended for cooling the product (spreadable fresh cheese) with ice water
  • The device is divided into three sections: product, ice water and thermal insulation
  • It is built of a bearing shaft, on which the scrapers are mounted. They aim to collect the cooled product, mix it with the remaining product in the section and ensure a homogeneous heat flow in the product